Flexible Filling Solutions for Syringes and Cartridges

Modular designs such as the Bausch+Ströbel VarioSys® allow for component flexibility and product segregation without the expense of separate filling lines. Solutions that enable product adaptability and scale-up without compromising quality are critical, which is why Grand River Aseptic Manufacturing invested in the Bausch+Ströbel VarioSys® flexible filling line with SKAN isolator.

The Features

  • Syringes – Nested filling process
  • Vials – Bulk filling process (RTU Vials or Bulk)
  • Isolator – Connected with the module via inflatable gasket
  • Exchangeable modules using “L-flange” technology

The Benefits

  • Modular isolator with fast and easily exchangeable filling modules allows rapid changeover (<30 minutes) from one process to another.
  • Maintenance, cleaning, and set up of filling modules occurs outside the isolator, thus optimizing filling line utilization.
  • Ideal working conditions for processing highly active substances with safe change filter system to ensure containment.
  • Optimized decontamination cycle for each module via integrated SKANFOG® technology, which reduces decontamination time.
  • Minimizes drug substance (DS) loss and provides maximized batch yields via Bausch+Ströbel ADVANCEDfill zero reject technology.
  • Modules can be customized for other activities such as sterile compounding or filling of novel product containers. Larger process equipment can be interfaced with pressure-tight flanges.

GRAM’s VarioSys World

  • Learn how GRAM’s flexible filling technology works with sterile injectable products in this 4-part video series: GRAM’s VarioSys World.

VarioSys® Line Overview

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